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Creating standard and bespoke packaging from Plastic Sheet Material

Plastic fabrication involves the manufacturing of bespoke plastic products that are commonly used across a large number of sectors. We help to define, develop, deliver and improve bespoke fabrications that can comprise a variety of materials such as:

Twinwall Polypropylene
Honeycomb
Triplex
Solid PP
Bubble Tex

Here at CPP, our team collaborate closely with third party suppliers and manufacturers as well as the client to ensure that we understand the needs of the project. We have access to a wide range of manufacturing processes including CNC, Heat Bending, Laser Cutting/ Etching and Vacuum Forming. From one-off single-use products to multi-trip components and transit containers, nothing is too complex for us to handle.

In addition, we also facilitate the development of folding pallet sleeve containers and pigeon-hole/ shelving systems, and these are available with a full range of accessories. If you require foam inserts or dividers, our team provides a full internal fitting service to ensure that your needs are met.

All products feature:

  • 100% recyclable
  • Rot proof and moisture resistant
  • Reduce costs
  • Maximises efficiency

Honeycomb Bonded Sheet

Used in a wide range of applications, plastic sheet materials such as Honeycomb Bonded Sheet are commonly found throughout the many different sectors. These materials are not only incredibly strong and flexible but also highly resistant to both impact and corrosive materials too. For this reason, plastic sheet materials are used for a wide range of applications, which you can learn more about below.

Applications

This product is highly versatile and ideally suited to a wide range of applications. For instance, wall panels, portable partitions and commercial displays are just some of the many uses for Honeycomb Bonded Sheet. 

Automotive interior panels

Pallet enclosures, partitions and inserts for containers and suitcases

Bespoke crates, boxes and containers

One way reusable packaging systems

Collapsible boxes and containers

Reinforcement elements and insert parts

Features

  • Excellent thermal and acoustic insulation
  • Suitable for contact with foods and drinking water
  • Can be laminated with various materials such as foam, textiles and tiles

Is this the right product for your project?

If you’re not sure if this material is correct for your packaging requirement, contact us and we can advise and offer a bespoke design service.

Call us on: +44 (0)1425 470249

Twinwall Polypropylene

Twinwall Polypropylene is often found in a wide range of applications, and is most commonly used throughout a wide range of manufacturing sectors. Both durability and flexibility are traits often associated with Twinwall Polypropylene. It is also highly resistant to both impact damage as well as corrosive materials.

Featuring twin outer walls separated and reinforced by an internal rib (flute) structure, Twinwall Polypropylene boasts incredible strength and rigidity. As well as being ultra-strong, it is also lightweight and highly versatile due to the variety of thicknesses and weights available. Twinwall Polypropylene is manufactured using extrusion techniques and can be produced in sheets of up to 2.5 metres in width.

Best of all is that Twinwall Polypropylene can be easily formed using a variety of processes. These include die-cutting, ultrasonic welding, plastic riveting and taping.

Applications

From pallet enclosures to partitions and inserts for containers and suitcases, Twinwall Polypropylene can be used for a wide range of applications.

Bespoke crates, boxes and containers

Collapsible boxes and containers

One way reusable packaging systems

Reinforcing elements and insert parts

Features

  • UV and fire resistant
  • Extremely rigid
  • Printing and laminating finishes available
  • Excellent thermal and acoustic insulation
  • Suitable for contact with foods and drinking water
  • Can be laminated with various materials such as foam, textiles and tiles

Is this the right product for your project?

If you’re not sure if this material is correct for your packaging requirement, contact us and we can advise and offer a bespoke design service.

Call us on: +44 (0)1425 470249

Solid Sheet

Used in many different applications, plastic sheet materials such as Solid Sheet are found in all manner of products. If you’re searching for materials that offer outstanding levels of versatility and durability, than plastic sheet materials are the way forward. These materials boast incredible resistances and are both strong and flexible.

Solid sheet is available in two variants – Polypropylene (PP) and High Density Polyethylene (HDPE). Both materials are exceptionally tough and durable with the only difference being that PP is slightly more rigid. Both PP and HDPE are available in a wide range of colours, surface effects and textures making them an ideal choice for any business.

Plus, solid sheet features excellent low-temperature impact and chemical resistances and comes in a choice of special grades. These grades are – conductive, talc filled flame retardant and anti-slip.

Applications

Both PP and HDPE boast a wide range of uses. For instance, either can be used in the construction of reliable exclusion fencing for the environmental sector. On top of that, PP and HDPE are commonly used in other fabrications.

Automotive interior panels and cladding

Boot liners

Point of Display solutions

Wall protections

Features

    • UV and fire resistant
    • Extremely rigid
    • Printing and laminating finishes available
    • Excellent thermal and acoustic insulation
    • Suitable for contact with foods and drinking water
    • Can be laminated with various materials such as foam, textiles and tiles

Is this the right product for your project?

If you’re not sure if this material is correct for your packaging requirement, contact us and we can advise and offer a bespoke design service.

Call us on: +44 (0)1425 470249

Bubble Tex

Manufactured From 100% Polypropylene The Double Wall Bubble Production Process Makes This Sheet Ultra Light Weight With Outstanding Strength

Applications

From pallet enclosures to partitions and inserts for containers and suitcases, Twinwall Polypropylene can be used for a wide range of applications.

Construction and Civil Engineering

Commercial Vehicle

Concrete Form Work, Pile Caps

Graphics and Advertising Hoarding

Automotive Packaging

Aerospace – Marine – Rail

Automotive Interiors

Pharmaceutical Packaging

Technical Packaging

Pallets and Sleeves

Features

  • Easily Fabricated
  • Light Weight and Durable
  • Chemical and Oil Resistant
  • Impact and Scratch Resistant
  • Easy to Handle and Convert
  • High Compression Strength
  • Weather Resistant
  • Colours Available – MOQ Applies

Is this the right product for your project?

If you’re not sure if this material is correct for your packaging requirement, contact us and we can advise and offer a bespoke design service.

Call us on: +44 (0)1425 470249